tile restoration

Quarry Tiled Floor Restoration Wallingford

Badly Stained Vinyl Covered Quarry Tiled Floor Restored in Wallingford

I went to view this Quarry tiled floor at a property in Wallingford after speaking with the owner on the phone. They were hoping the floor could be restored but were sceptical that anything could be done as it had been covered in vinyl for many years.

Quarry Tiled Floor Before Restoration Wallingford

The trouble was, before the Vinyl was laid the floor had been covered in a layer of bitumen first which was designed to act as damp proofing, then on top of that was a layer of self-levelling screed. The client had removed the vinyl and had a go at scraping the screed and bitumen off the floor before giving up.

Having come across this sort of thing before, I was confident the floor could indeed be restored although I knew it wouldn’t be easy. I worked out a plan for the restoration and converted this into a detailed quote for the client so they could decide if it was worth doing. Keen to restore the original floor and keep what was a period feature I was given the go-ahead.

Cleaning a Quarry Tiled Hallway

Work started with scraping the the floor to manually remove the layers of bitumen and screed. This is hard manual work, but I had help from Buckinghamshire Tile Doctor Jack Day. When we had removed enough, work switched to using an application of Tile Doctor Grout Clean-up worked in with a carbide brush. Going in too early with the carbide brush would have resulted in it clogging so this had to be a second step. These brushes are coarse allowing it to cut into the surface and remove the remaining screed.

To further improve the Quarry tiles the carbide brush was swapped out for a 100-grit milling pad which further scrubbed the tiles to remove the final bits of bitumen. The floor was rinsed and the slurry extracted with a wet vacuum. The pad was then changed for a 200-grit milling pad and the process repeated and then again using 1500 grit. These pads further clean up the quarry tiles and refine the surface creating a slight sheen on the floor.

After a final rinse and extraction with the wet vacuum the floor was then left to dry out.

Quarry Tiled Floor During Restoration Wallingford

Sealing a Quarry Tiled Hallway

On my return the floor was tested for moisture with a damp meter to confirm it had dried out sufficiently and was now ready for sealing. The results were positive, so work moved onto sealing the quarry tiles using Tile Doctor X-Tra Seal which is an oil-based impregnating sealer.

This sealer works by soaking into the tile, occupying the pores and thereby ensuring dirt cannot become ingrained there. This keeps dirt on the surface where it can be easily cleaned away. This product also enhances the appearance of the tiles further bringing out the colours.

Quarry Tiled Floor After Restoration Wallingford

Lint free cloths were used to apply the sealer and buff off the excess. When the sealer was dry the floor was buffed with a 3000-grit diamond burnishing pad which left the floor with a mild sheen.

Once complete the floor was transformed and completely unrecognisable. For aftercare I recommended the use of Tile Doctor Neutral Tile Cleaner which is a mild yet effective floor cleaning product that won’t affect the sealer.

 

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Old Quarry Tiled Pub Floor Restoration Chiselhampton

Quarry Tiled Floor Restoration at 400-Year-Old Listed Inn Chiselhampton

This picture below is of an old Quarry Tiled floor at a pub in Chiselhampton called the Coach and Horses Inn which dates to the late 1600’s. The building is listed and has undergone a restoration work by the new owners who called me to look at the Quarry tiled floor.

Old Quarry Tiled Pub Floor Before Restoration Chiselhampton

I paid a visit to the site to survey the tiles and provide a quote, it was immediately clear the floor was in a very bad state, in fact the site foreman said to me “I don’t suppose you can do anything with this, we’re gonna cover it up”. I love a challenge and I carried out a test and found under the rubble, bitumen, plaster and paint was a lovely red floor. Well, they were a little surprised I took it on but I was delighted and got the job!

Restoring and Replacing Old Quarry Tiles

First, I went around with a floor scraper to remove as much of the dusty surface as I could.
I then covered the floor in Tile Doctor Acid Gel and scrubbed it with a 100-grit diamond pad, this revealed that patches of the floor had missing tiles and had been back filled with concrete. I managed to source some replacement tiles from a reclamation yard and replaced the concrete with the tiles. The floor was starting to look great again.

I then covered the floor with Tile Doctor Acid Gel for a second time, but this time scrubbed with a 200-grit diamond pad. The floor was then rinsed with water and a sponge so as not to get the floor too wet. Old floors like these don’t have a damp proof membrane so can take a long time to dry and excess moisture in the floor can increase problems such as efflorescence leaving salty deposits on the tiles. Using gel cleaning products and a minimal amount of water gets around this problem. The floor was then left to dry overnight.

Sealing Old Quarry Tiles

The next day I returned to seal the floor and started by confirming the tiles were dry by taking several moisture readings with a damp meter. All was well and I was able to move onto the next step.

To seal the floor, I used two coats of Tile Doctor X-Tra Seal which brought out the red colour. This is a breathable impregnating sealer; it has an oil-based resin formula so it provides great water repellence and stain protection properties. It’s perfect for internal areas which have moisture issues and can also be used externally.

The first coat revived the colour of the red quarry tiles and the second coat, added a nice subtle sheen. To finish I buffed the floor with a 1500-grit burnishing pad attached to a high-speed buffing machine which produced a natural looking sheen.

Old Quarry Tiled Pub Floor After Restoration Chiselhampton

By the time I had finished the floor was completely transformed and looked great much to the surprise of the foreman. For aftercare I recommended the use of Tile Doctor Neutral Tile Cleaner to ensure the floor remained in this condition for the long term. The product is pH neutral so mild enough to use daily without compromising the newly applied seal.

 

Professional Restoration of a Quarry Tiled Pub Floor in Oxfordshire

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Chequered Victorian Tiled Hallway Floor Before After Renovation Oxford

Chequered Victorian Hallway Floor Restored in Oxford

Our client got in touch to see if we could restore the appearance of her Victorian tiled hallway floor. The property was located on the outskirts of Oxford which as I’m sure your aware is a city that is steeped in history and most famous for its’ University, which is the oldest in the English-speaking world. The architecture in the city is magnificent, much of it dating back to Saxon times.

Chequered Victorian Hallway Floor Tile Before Restoration Oxford

When we arrived as you can see from the first picture, this floor had some missing tiles along the righthand edge which had been back filled with some sort of filler. Fortunately, I’ve done a quite few of these restorations before and knew where to source replacements that would match perfectly. It would be great to restore the floor and get the black and white chequers looking as they should. I discussed a plan to fully restore the floor with the client and agreed a price for the work to be done.

Cleaning/Repairing a Victorian Tiled Hallway Floor

Our first step in the restoration of the floor was to cut out the filler from the floor and clean out the resulting hole so the replacement tiles could be inserted. We then carefully measured the holes and cut the replacement tiles to match. We then laid the tiles with fast curing tile adhesive, this completed the repair part of the restoration and we left the floor for the day, so the adhesive could set overnight.

Day two was phase two of the restoration plan which involved deep cleaning the floor using abrasive burnishing pads. We started with the application of a 100-grit diamond encrusted burnishing pad which was attached to a rotary floor machine and run over the floor with a small amount water to lubricate. The resulting soil was then rinsed off with water and then removed with a wet vacuum. We repeated the process with a whole series of burnishing pads with increasingly finer grades, they included 200, 400, 800 and 1500 grit pads to fully renovate and restore the surface. This process took the whole day and we finished with a 3000-grit pad which gave the floor a slight sheen, this last pad is applied dry with only a little water sprayed onto the tile.

This process deep cleans and refines the Victorian tiles to fully restore their appearance. It also has the benefit of using less water than a chemical cleaning process which is a big advantage on these old floors which were laid before the invention of damp proof membranes and excess moisture can result in the appearance of efflorescence salts as the floor dries.

Sealing a Victorian Tiled Hallway Floor

The floor was again left overnight to dry out and we returned on the third day to seal the floor. The moisture level of the floor was tested first with a damp meter to ensure it was dry, adding sealer to a damp floor is not recommended as it can result in a patchy finish. All was so the Victorian tiles were sealed with a couple of coats of Tile Doctor Colour Grow. This is a colour enhancing sealer that will enhance the contrast of the black and white chequered effect, it’s also fully breathable so will cope well with any moisture. Colour Grow leaves a matt effect to once it had fully dried the floor was buffed with a 3000-grit diamond pad to add a slight sheen to its appearance as requested by the client.

Chequered Victorian Hallway Floor Tile Before Restoration Oxford

The client was over the moon with the result and really pleased with the repair we had done, the floor looked as it should and they were now able to keep it nice and clean. A warm welcoming hallway now awaited their visitors.

 

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Restoring a Victorian Tiled Floor in Oxford hidden under Parquet

Restoring a Victorian Tiled Floor in Oxford hidden under Parquet

Let me start this story by telling you this was the most challenging floor that I have come across so far. It all started with a request to visit a property in Oxford where they had discovered an original Victorian tiled floor under a parquet floor in the hall.

When I arrived the customer had taken up a small area in the corner and had already tried to remove the black bitumen that the parquet floor was stuck down with, he had made some progress but realized it would be a massive project without the right tools. After I had showed him how much cleaner I could take his patch he booked me to restore the floor, the customer said he would remove the parquet floor himself.

Victorian Floor Oxford Before Cleaning

Removing Bitumen from Victorian Tiles

When I arrived the parquet had been taken up to reveal a completely bitumen covered tiled floor that was very sticky. My first task was to put protection around the doors and skirting before moving on to removing the bitumen which was done by covering the half the floor in a mixture of Tile Doctor Remove and Go combined with Nano Tech UltraClean which was left to soak in for about an hour.

Victorian Floor Oxford Before Cleaning Victorian Floor Oxford Before Cleaning

After this I scrubbed the solution into the floor using a black scrubbing pad on my Rocky floor scrubbing machine, this loosened the bitumen from the floor which was then washed off with water and removed using a numatic wet vacuum. The same process was repeated on the other half of the floor and then the whole process was repeated again on both parts of the floor until it was clear of bitumen. This was arduous work and took a whole day to complete.

Cleaning Victorian Tiles

When I returned the next day I gave the floor a deep clean using a medium dilution of Tile Doctor Pro Clean, like the Remove and Go this was spread over the floor leaving it to dwell for 10 minutes before being scrubbed in using the scrubbing machine fitted with a black pad; again the floor was rinsed clean with water which was removed using the wet vacuum.

After this I applied Tile Doctor Grout Clean Up which is an acidic product that is great at removing grout smears and mineral deposits from tiles, being an acid you can only leave it on the tile for a short while so I worked in 1m square sections at a time on my knees spraying and scrubbing with a deck brush and then rinsing.

When I had finished this process the whole floor was thoroughly rinsed with clean water to ensure there were no cleaning products left on the floor. I then left the floor to dry promising to return a few days later when it had dried.

Sealing Victorian Quarry Tiles

I returned as agreed a few days later to seal the floor with five coats of Tile Doctor Seal and Go which is a great for Victorian tiles as it leaves a nice shine to the floor which is exactly how the customer wanted it. This process does take time however as you have to let the first coat dry before moving onto the next.

Victorian Floor Oxford After Cleaning Victorian Floor Oxford After Cleaning

From start to finish the transformation of the floor was amazing and the customer was very impressed with the results. Although the area was not large this was a very testing floor as bitumen stays sticky and was very difficult to remove even with the correct machines and products.

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Terracotta Tiled Floor Cleaned and Sealed in Great Bourton

Terracotta Tiled Floor Cleaned and Sealed in Great Bourton

At first glance and this Terracotta tiled floor at a house in the village of Great Bourton looks in good condition, but on closer inspection there were visible white marks where there had been a water leak in previous years and the salts had come through the tiles. The customer also told me she had to wax the floor on a regular basis and was looking for a seal where she didn’t have to do this.

Terracotta Tiled Floor in Great Bourton Before Cleaning 1 Terracotta Tiled Floor in Great Bourton Before Cleaning 2

Cleaning Terracotta Tile

My first task was to protect all the skirting and kickboards with protective tape. I then mixed Tile Doctor Pro Clean with water and spread it over a section of the floor and then left it to dwell for a few minutes. The solution was then scrubbed in with a black pad on a 17inch rotary floor scrubbing machine. I then used a wet vacuum to remove the slurry and rinsed the floor with water. This process was repeated this process until the whole floor was scrubbed and rinsed with any stubborn areas re-treated.

To remove the white salts from the Terracotta I applied Tile Doctor Grout Clean Up over the floor which was scrubbed in and then removed using the wet vacuum. The whole floor was then thoroughly rinsed with water and the wet vacuum used to suck up the water until it the surface was dry.

The photograph below shows the terracotta floor at this stage with the floor clean and stripped back before re-sealing. I left the floor a couple of days at this point to allow it fully dry before applying the sealer.

Terracotta Tiled Floor in Great Bourton After Stripping

Sealing Terracotta Tile

On my return I checked the floor had dried and then applied two coats of Tile Doctor Colour Grow which is an impregnating seal that enhances the natural colour of terracotta, I then added five coats of Tile Doctor Seal and Go which is a topical sealer giving it the nice finish the customer required.

The customer was really pleased with the results and also relieved that she would not have to keep waxing the floor; whilst I was there I demonstrated how to clean the floor using Tile Doctor Neutral cleaner which unlike acidic cleaners will not harm the sealer.

Terracotta Tiled Floor in Great Bourton After Cleaning 1 Terracotta Tiled Floor in Great Bourton After Cleaning 2

The floor looks much better and certainly my customer thought so and left the following feedback on the system.

Very pleasant young man and he has done a great job. The kitchen floor is transformed. Thank you Barry!

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Terracotta Tiled Kitchen Floor Cleaned and Sealed in Thame

Terracotta Tiled Kitchen Floor Cleaned and Sealed in Thame

This customer had recently moved into a house with a Terracotta Tiled Floor in Thame, Oxfordshire and decided she did not like the colour of the floor grout and also was unable to clean off some back marks in the corners. When I went to view the property I performed a test clean on a sample area to show her that the black marks could be removed and also stripped back the tile show how much cleaner they could look. The work was agreed and I was booked to come back and completely strip the floor tile, reseal it and also change the grout colour.

Terracotta Tiled Floor Thame Before Cleaning

Cleaning Terracotta Tile

On the first day I carefully taped up all the kitchen cupboards and skirting board to protect them from any splashes or damage. Once this was done a strong dilution of Tile Doctor Pro-Clean which is a multi-purpose cleaner and stripper was applied to the Terracotta floor tiles and left to soak into the tile for a while before being worked in with a rotary machine fitted with a black stripping pad and then a floor scrubber.

Once the whole floor had been treated in this manner the now soiled Pro-Clean solution was removed from the floor using a wet vacuum and then the floor rinsed with clean water using a spinner tool attached to the wet vacuum. The spinner tool has been a great investment for us, it applies water under pressure to the floor and at the same time removes it via an adjacent suction connection saving loads of time; it’s also a versatile tool that can also be used for Carpet Cleaning which incidentally we also do.

The Terracotta tile was now stripped of all sealer so the next step was to cleaned the black grout with Grout Clean Up which is a mild acid cleaner that can remedy a number of grout related issues, after this I rinsed the floor again with fresh water. At this point I noticed some of the grout joints had loose or missing grout so the loose grout was removed and new grout applied to the affected areas, I then had to wait overnight so the floor could dry.

Sealing Terracotta Tile

On the second day I set about sealing the floor using two coats of Tile Doctor Colour Grow which as well as protecting the floor also brings out the natural colours in the Terracotta tile. For added protection and to enhance the shine on the floor I then applied a further five coats of Tile Doctor Seal and Go, the combination of the two compatible sealers provided the effect the customer wanted. I then had to wait overnight for the sealer to dry hard.

Grout Colouring

If you recall from the start of this post, the customer also wanted to change the grout colour to a light grey so I came back for a third day to complete this. With the original grout colour being black I was concerned that the dark grout may show through the lighter grey and so I first let the customer know that it might take two coats of Grout Colourant to achieve this. However once I got started colouring the grout using an applicator I noticed that the light grey was consistently covering the black grout and therefore one coat would be sufficient.

Terracotta Tiled Floor Thame After Cleaning and Sealing
When I had finished she was very impressed by the colour of the tile and grout and remarked on how much brighter her kitchen looked. She also asked me to come back later to do the hall floor which is a multi coloured Victorian floor.

Terracotta Floor Cleaned and Sealed in Oxfordshire

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